PetroFill PF-2000 SeriesAutomatic Inline Gravimetric Filling System for 20L Petrochemical Pails & TinsATEX Zone 1 Certified • 50 Containers/Hr • ±0.05% Accuracy • Triple Safety System • Industry 4
Automatic Inline Gravimetric Filling System for 20L Petrochemical Pails & Tins
ATEX Zone 1 Certified ? 50 Containers/Hr ? ±0.05% Accuracy ? Triple Safety System ? Industry 4.0 Ready
| Parameter | PF-2100 (Standard) | PF-2200X (ATEX) | PF-2300H (High-Temp) |
|---|---|---|---|
| Capacity | 20L (±0.05%) | 20L (±0.08%) | 20L (±0.1%) |
| Throughput | 50 Units/Hr | 45 Units/Hr | 42 Units/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.1% |
| Material Compatibility | Crude Derivatives ? Solvents ? Additives ? Lubricants ? Bitumen Emulsions | ATEX Group IIB | 200°C Hot Products |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 180L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Heated Screw Auger |
| Container Handling | Auto-Type Recognition:<br>? Pails (?300-400mm)<br>? Tins (?200-300mm)<br>? Composite Drums | Same + UN Certification | Heavy-Duty Tins |
| Safety Systems | TripleShield?:<br>1. Nitrogen Inerting (O?<0.5%)<br>2. Explosion Venting (NFPA 68)<br>3. Static Dissipation (<0.1kV) | SIL-3 Monitoring | Flame Arrestors |
| Material Contact | Hastelloy C276 | Zirconium Alloy | Tungsten Carbide (2,200 Hv) |
| VOC Control | Activated Carbon Adsorption<br>Efficiency: 99.97%<br>Capacity: 50kg Bed | + Catalytic Oxidizer | Cryogenic Condenser |
| Inline Integration | OPC UA/PROFINET/MQTT<br>? Batch Tracking<br>? Predictive Maintenance<br>? <50ms Response | Same + SIL-2 | ERP/MES Connectivity |
| Changeover Time | <60s (Tool-Free) | <75s | <90s |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 15kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | API 675 |
Performance Validation:
| Petrochemical | Viscosity | Accuracy | Residual |
|---|---|---|---|
| Benzene | 0.65 cP | ±0.03% | <0.05L |
| Lube Oil ISO 460 | 460 cSt | ±0.06% | <0.08L |
| Cutback Asphalt | 800 cP | ±0.09% | <0.07L |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Pressure Relief Valves | NFPA 68 Vent Area 8m2 |
| Secondary Defense | Spark Detection (0.1s Response) | SIL-2 Certified |
| Tertiary Containment | Fire Suppression Foam | UL 300 |
Refinery Products
| Challenge | Innovation | Performance |
|---|---|---|
| Vapor Emission | -0.8bar Vacuum Hood | 99.95% VOC Capture |
| Static Ignition | Ionized Air Curtain (10? ions/cm3) | <0.05kV Surface Charge |
| High-Temp Filling | Zirconium Alloy Path | 200°C Continuous Use |
Additive Packaging
Cross-Contamination Prevention:
Precision Dosing:
| Additive Type | Dosing Accuracy | Industry Standard |
|---|---|---|
| Viscosity Modifiers | ±0.04% | ±0.3% |
| Detergents | ±0.03% | ±0.25% |
Bitumen Handling
| Feature | High-Temp Solution |
|---|---|
| Flow Control | Heated Screw Auger (200°C) |
| Nozzle Design | Tungsten Carbide Inserts |
| Insulation | Ceramic Fiber Blanket |
1. AGV Container Loading → 2. RFID Auto-Identification → 3. N? Purging (O?<0.3%) → 4. Gravimetric Filling (±0.05%) → 5. VOC Capture → 6. Torque-Sealing (30-100 N·m) → 7. Helium Leak Test → 8. Palletizing
Cycle Time: 72 seconds/unit
Uncompromised Precision & Safety
? Hazardous Environment Engineering: | **Component** | **ATEX Solution**| |----------------------|---------------------------------| | Electrical System | Ex ia IIC T4 Certification | | Sensors | Epoxy-Encapsulated IS| | Motors| Brushless Ex ec Design | ? Zero-Emission Architecture: 1. 99.97% VOC Carbon Adsorption 2. Double Mechanical Seals (API 682) 3. -0.8bar Containment Hood ? Smart Factory Integration: - Digital Twin Simulation - AI-Driven Predictive Maintenance - Blockchain Batch Records
? ATEX 2014/34/EU Zone 1 (Category 1G) ? IECEx IEC 60079-0/1/7/11 ? API 675 4th Edition ? SIL-2 Safety Integrity
ExxonMobil Singapore Refinery:
"After implementing PF-2200X:
Output: 28 → 50 Pails/Hr (+79%)
VOC Emissions: ↓99.2%
Accuracy: ±0.3% → ±0.06%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
