AquaInkFill AIF-3000 SeriesDual-Head Automatic Explosion-Proof Filling System for Water-Based InksATEX Zone 1 Certified • 60 Cans/Hr • ±0.05% Accuracy • Zero-Foam Technology • Industry 4.0 Integration
Dual-Head Automatic Explosion-Proof Filling System for Water-Based Inks
ATEX Zone 1 Certified ? 60 Cans/Hr ? ±0.05% Accuracy ? Zero-Foam Technology ? Industry 4.0 Integration
| Parameter | AIF-3100 (Standard) | AIF-3200X (ATEX Zone 1) | AIF-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 30L (±0.05%) | 30L (±0.08%) | 30L (±0.03%) |
| Throughput | 60 Cans/Hr | 55 Cans/Hr | 50 Cans/Hr |
| Synchronization | AI-Powered Head Sync<br>Variance: <0.02%<br>Response: <20ms | SIL-3 Certified | Pharma Data Integrity |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Dual Coriolis Mass Flow Meters<br>Flow Rate: 120L/min/Head | ATEX Diaphragm Pumps | Peristaltic Pumps (FDA) |
| Foam Control | Vacuum Submerged Filling (-0.8bar)<br>+ Ultrasonic Defoaming (40kHz) | Same + N? Blanketing | Coanda Adhesion Nozzle |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| VOC Containment | TripleLock? System:<br>1. Activated Carbon Adsorption<br>2. -0.8bar Vacuum Hood<br>3. Kalrez?6375 Seals | + Explosion Venting | VHP Sterilization |
| Color Consistency | In-line Spectrophotometer<br>ΔE<0.3 (CIELab)<br>±0.5% Batch Variance | Same | Laser Diffraction Sensor |
| Changeover Time | <45s (Auto-Tooling) | <60s | <30s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 175.300 |
Performance Validation:
| Ink Type | Viscosity | Head 1 Accuracy | Head 2 Accuracy | Variance |
|---|---|---|---|---|
| Flexographic Ink | 250 cP | ±0.03% | ±0.04% | 0.01% |
| Gravure Ink | 80 cP | ±0.02% | ±0.02% | 0.00% |
| Screen Printing | 50,000 cP | ±0.06% | ±0.07% | 0.02% |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Nitrogen Inerting (O?<0.3%) | EN 60079-2 |
| Secondary Defense | Spark Detection (0.1s Response) | SIL-3 Certified |
| Tertiary Containment | Explosion Venting (0.5bar) | NFPA 68 |
Printing & Packaging
| Challenge | Innovation | Performance |
|---|---|---|
| Color Shift | Real-Time Spectrophotometer | ΔE<0.3 (ISO 2846-1) |
| Foaming | Vacuum Submersion + Ultrasonic | 0mm Foam Height |
| Settling | Pulsed Agitator (5 RPM) | 99.9% Homogeneity |
Electronics Manufacturing
ESD Protection:
Particle Control:
| Feature | Specification |
|---|---|
| ISO Class 5 Equivalent | <100 Particles/m3 |
| HEPA H14 Filtration | 99.97%@0.3μm Efficiency |
Food-Grade Inks
| cGMP Compliance | Technical Solution |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Material Safety | FDA 21 CFR 175.300 |
| Traceability | Blockchain Batch Records |
1. AGV Can Loading → 2. Auto-Lid Removal → 3. N? Purging (O?<0.3%) → 4. Dual-Head Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (30-100 N·m) → 7. Color Verification → 8. Palletizing
Cycle Time: 60 seconds/can
Precision & Safety Excellence
? Synchronized Perfection: | **Technology**| **Performance**| |-------------------------|------------------------| | AI Motion Control| 0.02ms Response Time | | Coriolis Meters| ±0.01% Density Accuracy | | Thermal Compensation | ±0.1°C Stability| ? Zero-Foam Guarantee: 1. -0.8bar Vacuum Submersion 2. 40kHz Ultrasonic Cavitation 3. Coanda Adhesion Nozzles ? Industrial 4.0 Integration: - OPC UA/PROFINET/MQTT Connectivity - Predictive Maintenance AI - Digital Twin Synchronization
? ATEX 2014/34/EU Zone 1 ? IECEx IEC 60079-0/1/7/11 ? FDA 21 CFR 175.300 ? ISO 14644-1 Class 5
Avery Dennison Label Division:
"After implementing AIF-3200X:
Output: 32 → 60 Cans/Hr (+88%)
Color Variance: ΔE>1.0 → ΔE<0.2
VOC Emissions: ↓99.5% (Carbon Adsorption)
ROI Period: 6 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
